Course Details

Exam Registration135
Course StatusOngoing
Course TypeElective
LanguageEnglish
Duration8 weeks
CategoriesMechanical Engineering, Manufacturing Processes and Technology
Credit Points2
LevelUndergraduate/Postgraduate
Start Date19 Jan 2026
End Date13 Mar 2026
Enrollment Ends02 Feb 2026
Exam Registration Ends16 Feb 2026
Exam Date29 Mar 2026 IST
NCrF Level4.5 — 8.0

Master the Science Behind Metal Cutting: An In-Depth Course on the Mechanics of Machining

Have you ever wondered what happens at a microscopic level when a cutting tool shapes a piece of metal? The Mechanics of Machining is the fundamental science that answers this question, governing everything from the forces involved to the quality of the final product. For students and professionals in mechanical, production, and manufacturing engineering, a deep understanding of these principles is not just academic—it's essential for innovation and efficiency in industry.

We are excited to introduce a detailed, 8-week course designed to demystify this complex subject. Taught by a leading expert from one of India's premier institutes, this course offers a unique blend of theoretical rigor and practical insight.

Meet Your Instructor: Prof. Uday S. Dixit

The course is led by Prof. Uday Shanker Dixit, a distinguished professor in the Department of Mechanical Engineering and Head of the Center for Indian Knowledge System at the Indian Institute of Technology Guwahati (IIT Guwahati).

With a stellar academic background including a B.E. from IIT Roorkee, an M.Tech and Ph.D. from IIT Kanpur, and valuable industry experience at HMT and INDOMAG, Prof. Dixit brings over three decades of expertise to the table. His research focuses on the modelling of manufacturing processes using finite element analysis and soft computing.

An accomplished author with 9 books, about 170 journal papers, and guidance for 21 doctoral students, Prof. Dixit is a Fellow of the Indian Welding Society and has been a Board Member of IIT Kanpur. His work extends beyond academia, involving socially relevant projects like upgrading the skills of brass metal artisans in Assam.

Course Overview: What You Will Learn

This course aims to explain the physics of the metal cutting process. Moving beyond simple descriptions, it delves into the statics, kinematics, and kinetics involved. You'll explore experimental findings and build a strong foundational knowledge applicable to both traditional and non-traditional machining.

  • Level: Undergraduate/Postgraduate
  • Duration: 8 Weeks
  • Prerequisites: Basic knowledge of Strength/Mechanics of Materials and Materials Science.
  • Intended Audience: Students of Mechanical, Production, and Manufacturing Engineering.
  • Industry Support: Highly relevant for careers in Die Manufacturing, Automobile, Machine Tool, and Precision Medical Equipment industries.

Detailed 8-Week Course Layout

WeekTopics Covered
Week 1Deformation of metals, Mechanism of plastic deformation, Machining processes: Single edge tool, types of chips.
Week 2Tool geometry: single point cutting tool specifications, conversion of tool angles, Multi-point cutting tools, Mechanics of orthogonal cutting, force relationships.
Week 3Determination of stress, strain, and strain rate, Measurement of shear angle, Other analysis for force relationships.
Week 4Mechanics of oblique cutting, Measurement of cutting forces.
Week 5Thermal aspects of machining: Temperatures in orthogonal cutting, Tool wear and tool life, Tool life equations, Economics in machining.
Week 6Practical machining operations: Turning and shaping & planning, Milling and drilling, Grinding of metals and mechanics of grinding process.
Week 7Abrasive machining and finishing operations, CNC machines and CNC programming.
Week 8Introduction to advanced machining processes (Non-traditional machining).

Essential Reference Books

To complement the course material, Prof. Dixit recommends several authoritative texts, including his own co-authored work:

  • G K Lal, Introduction to Machining Science
  • A Ghosh and A K Mallik, Manufacturing Science
  • G Boothroyd and W. A. Knight, Fundamentals of Machining and Machine Tools
  • V K Jain, Advanced Machining Processes
  • P M Dixit and U S Dixit, Modeling of Metal Forming and Machining Processes: By Finite Element and Soft Computing Methods
  • A Bhattacharya, Metal Cutting: Theory and Practice

Why Enroll in This Course?

This course is more than just a syllabus; it's a gateway to mastering the core principles that drive modern manufacturing. By understanding the mechanics of chip formation, tool design, thermal effects, and wear, you will be equipped to optimize processes, improve product quality, and innovate in machine tool design. The inclusion of CNC programming and advanced machining processes ensures the curriculum stays relevant to current industry trends.

Under the guidance of Prof. Uday S. Dixit, you will gain insights from a teacher who is both a prolific researcher and a mentor with deep industry and social impact connections. Whether you are a student aiming to solidify your foundational knowledge or a professional seeking to deepen your expertise, this course on the Mechanics of Machining is an invaluable resource.

Take the next step in your engineering journey. Enroll today and unlock the science behind the cut.

Enroll Now →

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